From Concept to Reality

The Packaging Validation Lab

A sample is not just a freebie; it is an engineering tool. We provide comprehensive prototype kits to help you validate compatibility, functionality, and consumer experience before mass production.

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How to Audit Your Sample

Receiving a sample is only the first step. To ensure your product launch succeeds, we recommend performing the “Golden Soar 5-Step Stress Test” immediately upon receipt. This protocol mimics real-world supply chain conditions.

1
Vacuum Leak Test

Place filled bottles in a vacuum chamber at -0.06MPa for 5 minutes. Check for leakage. This simulates air travel.

2
Drop Test

Drop the filled sample from 1.2 meters onto concrete (3 angles: base, side, cap). Check for cracks.

3
Compatibility Oven Test

Store filled samples at 45°C for 4 weeks. Check for “panelling” (sucking in) or material degradation.

4
Pump Priming

Count how many pumps it takes to dispense product. Standard is 3-5 strokes.

5
Torque Check

Verify application torque and removal torque to prevent “back-off” during shipping.

PE Bottle Stress Testing Sample

Figure 1: PE Soft Touch bottles undergoing compression testing.

Custom PP Jar Samples

Figure 2: PP Jars ready for thermal stability testing.

Sample vs. Mass Production: The Specs

What you see in the sample is what you get in the container. We adhere to strict ISO tolerances. Use this table to benchmark the samples you receive against your specifications.

ParameterStandard ToleranceTesting Method
Weight (Grammage)± 1.0gPrecision Scale
Overflow Capacity (OFC)± 2.0mlWater Weight Calculation
Dimension (H/W)± 0.5mmDigital Caliper
Neck Inner Diameter± 0.2mmPlug Gauge
Color Match (Delta E)< 2.0Spectrophotometer

Curated Sample Kits

We don’t send random items. Based on your project inquiry, our engineers curate a specific “Validation Kit”. Here are common components:

PET Bottle Sample

Virgin PET

For Clarity
Aluminum Bottle Sample

Aluminium

For Barrier
Tinplate Can Sample

Fer-blanc

For Industrial
Silicone Tube Sample

Silicone

For Squeeze

See How It’s Made

Your sample comes from these exact production lines. Transparency is part of our prototyping promise.

Production Line Video Cover

Video: High-speed automated assembly line.

Validation FAQ

Do you offer 3D printed prototypes? +
Yes. If you are designing a custom mold, we can provide SLA (Stereolithography) 3D printed prototypes within 72 hours. This allows you to check ergonomics and size impression before cutting steel molds.
Can I get samples with my logo? +
For logo validation, we offer “Pre-Production Samples” (PPS). This involves making actual print plates or silk screens. There is a setup fee (usually $100-$300), which is fully refundable against the mass production order.
How many samples can I request? +
Our standard validation kit includes 2-5 units per SKU. This provides enough units for you to perform destructive testing (drop test) and non-destructive testing (marketing photos) simultaneously.

Ready to Validate?

Request your engineering validation kit today. We ship globally via FedEx/DHL.

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