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Welcome to Goldensoar

  • Room 1112, 11/F, Block A, Zhonglang International No. 101 Ganghang Road, Qiandao Sub-district Dinghai District, Zhoushan City Zhejiang Province, China
  • +86-13575637445
  • Skye@goldensoarpackage.com
  • https://goldensoarpackage.com/

TSA-Approved Bottle Size | GOLDENSOAR Packaging Solutions

Traveling with liquids requires careful attention to airline regulations. The TSA-approved bottle size of 100ml (3.4oz) ensures passengers can carry essential liquids safely. GOLDENSOAR specializes in high-quality, leak-proof bottles made of PE, PET, PP, Aluminum, Tinplate, and Silicone, combining TSA compliance with premium functionality.

TSA Approved Bottles
 
TSA Approved Bottles

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Why TSA-Approved Bottles Are Essential

TSA-approved bottles allow travelers to carry necessary liquids while ensuring airline safety. These bottles must be 100ml (3.4oz) or less, leak-proof, and ideally transparent for easy inspection. GOLDENSOAR’s TSA-compliant bottles are suitable for personal care, cosmetics, healthcare, food, and daily-use items. Each material has been carefully chosen to balance durability, weight, and usability, ensuring products remain intact even during long flights.

With TSA rules emphasizing safety and convenience, travelers benefit from bottles that are compact, refillable, and leak-proof. GOLDENSOAR integrates design, material expertise, and user-friendly features to provide bottles that are not only compliant but also elegant and functional.

Material Selection Overview

GOLDENSOAR offers six high-quality packaging materials that meet TSA requirements and diverse industry needs. Each material provides unique benefits in weight, durability, leak-proof performance, and aesthetic appeal. Careful material selection ensures your liquids, creams, gels, or powders remain secure and accessible.

  • PE Packaging: Soft, flexible, lightweight, ideal for lotions, shampoos, and daily personal care items.
  • PET Packaging: Transparent, eco-friendly, sturdy. Suitable for cosmetics, beverages, and refillable TSA bottles.
  • PP Packaging: Chemically stable, heat-resistant. Perfect for creams, lotions, and liquid medications.
  • Aluminum Packaging: Lightweight, durable, hygienic. Excellent for travel kits, small food storage, and premium cosmetic tins.
  • Tinplate Packaging: Rigid, pressure-resistant, and recyclable. Ideal for powders, solids, and premium cosmetic jars.
  • Silicone Packaging: Flexible, reusable, soft. Suitable for gels, liquids, and travel kits. Eco-friendly and convenient for repeated use.

Choosing the right material impacts usability, product longevity, and brand image. GOLDENSOAR combines material expertise and precise manufacturing to provide OEM/ODM solutions for brands seeking TSA-compliant bottles.

PE Packaging | TSA Travel Solutions

PE Packaging

PE (Polyethylene) is a lightweight and highly flexible material, perfect for everyday personal care and travel bottles. It allows easy squeezing of lotion, shampoo, or gel without damaging the bottle. Its softness also reduces the risk of cracking or breaking during travel. TSA-approved PE bottles come in 100ml (3.4oz) sizes, ensuring compliance with airline liquid limits.

Benefits include chemical stability, resistance to mild temperature changes, and excellent cost-efficiency for large-scale production. PE bottles are ideal for bulk travel kits or refillable bottles that need repeated usage. They are compatible with a wide range of liquids and creams, making them a versatile option for personal care and cosmetic products.

When using PE bottles, it is recommended to keep caps tightly closed and to store bottles upright in clear pouches for TSA inspection. GOLDENSOAR PE bottles are engineered to be leak-proof, durable, and visually appealing, providing both practical travel solutions and premium brand representation.

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PET Packaging | Clear & Eco-Friendly TSA Bottles

PET Packaging

PET (Polyethylene Terephthalate) offers crystal-clear transparency, which allows TSA agents to inspect liquids easily without opening the bottle. Its high strength and moisture barrier properties make it ideal for beverages, cosmetic creams, gels, and liquid toiletries. PET bottles maintain shape under pressure changes and are highly resistant to impact.

Eco-friendly PET bottles are also recyclable, aligning with sustainable travel trends. TSA-approved PET bottles from GOLDENSOAR are lightweight yet sturdy, making them perfect for business trips, vacations, or daily travel kits. They support customization with various caps, closures, and labeling options.

When packing liquids in PET bottles, travelers should ensure the fill line does not exceed 100ml to comply with TSA regulations. PET’s transparency also enhances product visibility, making it easier for users to identify contents quickly during travel.

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Material Performance Comparison

MaterialWeightDurabilityTransparencyLeak-ProofIdeal Use
PELightMediumOpaqueYesPersonal care, lotions
PETLightHighTransparentYesCosmetics, beverages
PPMediumHighSemi-transparentYesCreams, lotions, meds
AluminumLightHighOpaqueYesTravel kits, food storage
TinplateMediumHighOpaqueYesPowders, cosmetics jars
SiliconeLightMediumSemi-transparentYesGels, liquids, travel kits

Frequently Asked Questions

1. Are TSA-approved bottles reusable?

Yes, PET and silicone bottles are reusable, leak-proof, and eco-friendly, ideal for repeated travel use.

2. Which material is best for liquids?

PP, PE, and silicone are best for lotions, gels, and liquids due to flexibility and leak-proof performance.

3. Are TSA bottles see-through?

PET and some PP bottles are transparent for easy inspection. GOLDENSOAR ensures visibility without sacrificing style.

4. Can I customize TSA bottles?

Yes. GOLDENSOAR provides OEM/ODM customization for PE, PET, PP, Aluminum, Tinplate, and Silicone bottles.

5. How to pack TSA bottles efficiently?

Keep bottles upright in a clear, resealable pouch and ensure fill lines do not exceed 100ml. Pack by material type for convenience.

PP Packaging | Durable & Chemically Resistant TSA Bottles

Polypropylene (PP) is a highly durable, heat-resistant, and chemically stable material, making it an excellent choice for TSA-approved bottles that carry lotions, creams, liquid medications, and personal care products. Its rigidity allows bottles to maintain shape under pressure changes and prevents deformation during travel. GOLDENSOAR PP bottles are engineered for leak-proof performance, ensuring safe transportation of liquids in strict airline regulations.PP bottles are ideal for both professional and personal travel kits, especially when the content includes thicker liquids like shampoos, conditioners, or cosmetic creams. The material supports high-quality printing, allowing brands to customize their bottles with logos, patterns, and color variations. TSA-compliant PP bottles are lightweight, durable, and perfect for long-term usage.Tips for travelers: ensure the cap is tightly closed, pack bottles upright, and store them in clear TSA-approved bags. GOLDENSOAR offers a variety of sizes, but all adhere strictly to the 100ml (3.4oz) limit. The chemical stability of PP ensures that even with repeated use, the bottles will not react with the contents, preserving the integrity and fragrance of cosmetic or healthcare liquids.

Aluminum Packaging | Lightweight & Premium TSA Containers


Aluminum materials

Aluminum is a lightweight, durable, and hygienic material, widely used for TSA-approved bottles and tins. GOLDENSOAR aluminum bottles are perfect for travel kits, cosmetic products, and small food items. The material offers excellent resistance to corrosion, impact, and temperature changes, ensuring the content remains safe during flights. Aluminum packaging also provides a premium look, making it suitable for high-end cosmetic lines and gourmet food products.

The surface can be anodized, painted, or labeled, allowing brands to maintain a distinctive identity while complying with TSA regulations. The rigid structure prevents deformation, and the secure screw caps ensure leak-proof performance. Aluminum bottles are ideal for liquids, powders, or creams that require an extra layer of protection against light and air exposure.

Traveler tips: use TSA-approved sizes (≤100ml), store upright in clear plastic bags, and avoid over-tightening caps to maintain seal integrity. GOLDENSOAR aluminum bottles combine safety, durability, and aesthetics, making them a top choice for frequent flyers and premium packaging solutions.

Tinplate Packaging | Strong & Recyclable TSA-Compliant Containers


Tinplate material

Tinplate packaging combines strength, recyclability, and aesthetic versatility. GOLDENSOAR tinplate bottles and tins are ideal for powders, solid cosmetics, or specialty foods. The metal structure is pressure-resistant, offering protection against dents or leaks during transport. Tinplate also supports high-precision multi-color printing, enabling attractive packaging designs for TSA-approved travel kits.

TSA compliance: all tinplate bottles are sized to 100ml (3.4oz) or less, with secure lids preventing leakage. These containers are perfect for products that need protection from light and air exposure. They are highly reusable, offering sustainability benefits and a premium tactile experience for users.

Travel tips: store bottles upright in transparent bags, and ensure the lid is fully closed. Tinplate packaging combines functionality with premium branding opportunities, making it suitable for cosmetics, specialty foods, and healthcare products.

Silicone Packaging | Flexible & Reusable Travel Bottles


Silicone materials

Silicone is a highly flexible, soft, and durable material, ideal for TSA-approved travel bottles. GOLDENSOAR silicone bottles are perfect for gels, creams, and liquids that require gentle handling. Their flexibility allows easy squeezing, making dispensing more convenient during travel. The material is heat-resistant and BPA-free, ensuring safe contact with personal care and food products.

Silicone bottles are reusable and environmentally friendly, reducing plastic waste. TSA-approved silicone bottles come in sizes ≤100ml, ensuring full compliance for air travel. They are ideal for children’s toiletries, healthcare products, and travel kits where flexibility and durability are essential.

Travel tips: always check that the fill line does not exceed 100ml, store bottles upright, and ensure the cap is tightly closed. Silicone packaging from GOLDENSOAR provides a combination of safety, usability, and eco-conscious design, making it a preferred choice for modern travelers.

Frequently Asked Questions

1. Are TSA-approved bottles reusable?

Yes. Many TSA-approved bottles, especially PET and silicone types, are reusable and leak-proof. GOLDENSOAR ensures each bottle maintains integrity over repeated uses, making them ideal for travel kits, cosmetic refills, or healthcare liquids. Reusable bottles are eco-friendly and reduce single-use plastic waste.

2. How can I ensure bottles are leak-proof during travel?

GOLDENSOAR TSA-approved bottles use high-quality materials like PP, PE, and Aluminum combined with secure caps to prevent leakage. Always check caps are fully closed, store upright in clear TSA pouches, and avoid overfilling beyond 100ml for optimal travel safety.

3. Which material is best for liquids like shampoos or lotions?

For liquids, PE, PP, and silicone bottles are most suitable due to flexibility, durability, and chemical stability. These materials allow easy squeezing and maintain the quality of liquids without leakage. GOLDENSOAR customizes each bottle to meet TSA compliance.

4. Are TSA bottles suitable for food and beverages?

Yes. Aluminum, PET, and tinplate TSA-approved bottles can safely hold beverages or liquid food items. GOLDENSOAR ensures food-grade quality, leak-proof sealing, and safe storage under travel conditions, maintaining freshness and hygiene.

5. Can I customize TSA-approved bottles with branding?

Absolutely. GOLDENSOAR offers OEM and ODM services for PE, PET, PP, Aluminum, Tinplate, and Silicone bottles. Customers can add logos, colors, and designs to maintain brand identity while complying with TSA standards.

6. What should I pack first in my TSA travel kit?

Place heavier bottles like Aluminum or Tinplate at the bottom and lighter bottles like PE, PET, and Silicone on top. Store all bottles upright in clear TSA-approved pouches. This prevents leaks and makes inspections easier.

7. How do I clean TSA-approved bottles?

Hand wash or use dishwasher-safe bottles depending on the material. PE and PET bottles are easy to rinse, while silicone bottles may require gentle brushing to remove residue. GOLDENSOAR ensures materials withstand repeated cleaning without degradation.

8. Are TSA bottles safe for children?

Yes. BPA-free PET and silicone bottles are safe for children’s toiletries or liquids. GOLDENSOAR bottles are soft, flexible, and leak-proof, ensuring safe handling and minimizing the risk of spills.

9. Can TSA bottles be carried on international flights?

Yes, as long as each bottle is ≤100ml (3.4oz) and packed in a transparent, resealable bag. GOLDENSOAR bottles meet these standards and are accepted worldwide, providing travelers peace of mind.

10. What industries commonly use TSA-approved bottles?

Industries include Personal Care & Toiletries, Cosmetics, Travel Kits, Healthcare & Pharmaceuticals, Food & Beverage, and Household products. GOLDENSOAR serves all these sectors with customized, compliant packaging solutions.

Industry Applications & Case Studies

Personal Care & Toiletries: Travelers benefit from lightweight, flexible PE and PP bottles for lotions, shampoos, and shower gels. GOLDENSOAR customizes TSA-approved bottles for hotel amenities and personal travel kits, ensuring zero leakage and easy identification.

Cosmetics: PET and Aluminum bottles maintain product integrity while enhancing brand perception. Brands use GOLDENSOAR to produce refillable TSA-compliant bottles with elegant designs, suitable for luxury creams, serums, and liquid makeup.

Travel Kits: Silicone and lightweight Aluminum bottles are popular for compact travel sets. GOLDENSOAR travel kits combine leak-proof design with clear visibility, allowing users to comply with TSA while carrying all essentials efficiently.

Pharmaceutical & Healthcare: PP and Tinplate bottles are ideal for liquid medicines and supplements. GOLDENSOAR ensures bottles are hygienic, tamper-evident, and compliant, supporting safe patient use during business trips or vacations.

Food & Beverage: Aluminum and PET TSA-approved bottles maintain freshness for sauces, juices, and condiments. GOLDENSOAR ensures food-grade materials, leak-proof sealing, and easy packing for travel convenience.

Household & Daily Use: Silicone and PE bottles are used for cleaning liquids, detergents, and other household products. GOLDENSOAR provides sustainable, reusable solutions that are TSA-compliant and user-friendly.

About GOLDENSOAR Packaging Solutions

GOLDENSOAR is a leading packaging material manufacturer specializing in PE, PET, PP, Aluminum, Tinplate, and Silicone. With a strong focus on TSA-compliant travel bottles, our factory provides OEM and ODM services for personal care, cosmetics, healthcare, food, and household industries.

Our production process includes:

  • Material selection and thickness monitoring
  • Bottle formation and volume measurement (≤100ml / 3.4oz)
  • Leak testing and TSA screening
  • Surface processing, labeling, printing, sealing, and quality inspection

GOLDENSOAR emphasizes sustainability by offering eco-friendly materials, reusable silicone options, and recyclable aluminum and tinplate bottles. Our mission is to combine functionality, aesthetics, and compliance, delivering packaging solutions that enhance brand image and user experience.

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