The “Easy Refill” Revolution
Narrow necks are a bottleneck for production speed and consumer convenience. Our Wide Opening Series is engineered for high-viscosity filling, zero-waste evacuation, and effortless cleaning.

Figure 1: The anatomy of a user-friendly refillable container.
Solving the Viscosity Challenge
Thick creams, masks, and gels struggle to flow through standard 24/410 necks. Widening the aperture solves multiple friction points in the supply chain.
Wider target area allows for faster nozzle insertion/retraction without back-pressure splattering.
Consumers can access every last drop with a spatula or finger, unlike pump bottles which leave 15% residue.
Fits a standard sponge or bottle brush, removing biofilm risks for safe refilling.
Consumer Logic: How It Works
The “Refill Revolution” fails if the process is messy. Our wide mouth design eliminates the need for funnels.
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Open & Inspect
Twist-off cap reveals the full aperture (55mm+). User inspects for cleanliness. -
Pour Direct
Refill pouch nozzle fits inside the jar neck. Gravity filling with zero side-spillage. -
Seal & Store
Heavy-duty thread engagement ensures a hermetic seal for long-term storage.

One Concept, Many Applications
The “Wide Opening” philosophy isn’t limited to a single material. Golden Soar engineers this feature across our entire substrate portfolio to suit different chemical compatibilities.
Hair masks, body butters, scrubs (PP/PET).
Protein powders, supplements (HDPE).
Spices, jams, dried goods (Tinplate).
Candles, solid balms (Aluminum).

Figure 3: Versatility of wide mouth designs across different product categories.
Precision Injection Molding
Creating a large threaded opening requires extreme dimensional stability. If the neck ovalizes (becomes non-round) during cooling, the cap won’t seal.
We utilize High-Tonnage Injection Molding for our wide-mouth jars and caps. Unlike blow molding, this process forces molten plastic into a solid steel mold cavity under high pressure.
The Result: Thread tolerance of ±0.05mm. This precision ensures that even an 89mm cap screws on smoothly with a satisfying “lock” feeling, preventing cross-threading by the consumer.

Figure 4: Automated quality control ensuring circularity of wide neck finishes.
Neck Finish Specifications
| Neck Standard | Opening ID (mm) | Thread Type | Recommended Application |
|---|---|---|---|
| 38/400 | 28mm | Continuous | Vitamins, Gummies, Spices |
| 53/400 | 43mm | Continuous | Body Creams, Hair Masks |
| 70/400 | 60mm | Continuous | Protein Powder, Industrial Paste |
| 89/400 | 79mm | Continuous | Bulk Food, Paint, Wax |
Engineering FAQ
Ready to Optimize Your Filling Line?
Request a sample kit of our Wide Mouth series to test filling speed and cleaning ease.