{"id":3570,"date":"2025-04-15T10:40:10","date_gmt":"2025-04-15T10:40:10","guid":{"rendered":"https:\/\/www.radiustheme.com\/demo\/wordpress\/themes\/blusho\/?page_id=3570"},"modified":"2025-12-24T09:12:25","modified_gmt":"2025-12-24T09:12:25","slug":"%e3%83%95%e3%82%a3%e3%83%aa%e3%83%b3%e3%82%b0%e3%82%ac%e3%82%a4%e3%83%89%e3%83%a9%e3%82%a4%e3%83%b3","status":"publish","type":"page","link":"https:\/\/goldensoarpackage.com\/ja\/%e3%83%95%e3%82%a3%e3%83%aa%e3%83%b3%e3%82%b0%e3%82%ac%e3%82%a4%e3%83%89%e3%83%a9%e3%82%a4%e3%83%b3\/","title":{"rendered":"\u5145\u586b\u30ac\u30a4\u30c9\u30e9\u30a4\u30f3"},"content":{"rendered":"<div id=\"gs-filling-guide-v2\">\n    <style>\n        \/* =========================================\n           1. 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}\n\n        \/* RESPONSIVE *\/\n        @media (max-width: 900px) {\n            .gs-eng-grid { grid-template-columns: 1fr; }\n            .gs-eng-grid.reverse { grid-template-columns: 1fr; }\n            .gs-sidebar-nav { display: none; }\n            .gs-hero-tech h1 { font-size: 2.5rem; }\n        }\n    <\/style>\n\n    <div class=\"gs-breadcrumb\">\n        <div class=\"gs-container\">\n            <nav class=\"bc-wrap\">\n                <a href=\"\/ja\/\">\u30db\u30fc\u30e0<\/a> \/ \n                <a href=\"https:\/\/goldensoarpackage.com\/ja\/support-center\/\">Support Center<\/a> \/ \n                <span class=\"bc-current\">Filling &#038; Design Guidelines<\/span>\n            <\/nav>\n        <\/div>\n    <\/div>\n\n    <header class=\"gs-hero-tech\">\n        <div class=\"gs-container\">\n            <span class=\"gs-icon-hero\">\ud83d\udcd0<\/span>\n            <h1>Technical Readiness Guide<\/h1>\n            <p>From artwork color modes to liquid viscosity matching. A comprehensive engineering handbook for Quality Control (QC) managers and packaging designers.<\/p>\n        <\/div>\n    <\/header>\n\n    <section class=\"gs-section\">\n        <div class=\"gs-container\">\n            <div class=\"gs-eng-grid\">\n                <div class=\"gs-content-col\">\n                    <h2>1. Pre-Fill Design: The Color Mode Protocol<\/h2>\n                    <p>Before a single bottle is filled, the decoration must be perfected. A common cause of production delays is the mismatch between <strong>Digital Design<\/strong> (RGB) and <strong>Physical Production<\/strong> (CMYK). This affects not just aesthetics, but also the compatibility with optical sensors on automated filling lines which rely on contrast detection.<\/p>\n                    \n                    <h3>RGB vs. CMYK: The Critical Difference<\/h3>\n                    <p>Screens emit light (Red, Green, Blue), while printers reflect light (Cyan, Magenta, Yellow, Black). Designing in RGB for physical packaging often leads to &#8220;dull&#8221; results when printed.<\/p>\n                    <p><strong>Our Requirement:<\/strong> All artwork files submitted for Silk Screen, Offset, or Heat Transfer printing must be converted to <strong>\u30b7\u30fc\u30a8\u30e0\u30ef\u30a4\u30b1\u30fc<\/strong> mode. Spot colors should be defined using <strong>Pantone (PMS) Solid Coated<\/strong> codes.<\/p>\n\n                    <div class=\"gs-note-box\">\n                        <span class=\"gs-note-title\">Engineering Alert<\/span>\n                        Automated filling lines use optical eye sensors to orient the bottle. If your design lacks sufficient contrast (e.g., light grey text on white bottle), the sensor may fail to align the bottle, causing the pump to be screwed on misaligned with the front label.\n                    <\/div>\n\n                    <h3>Digital Pre-Visualization<\/h3>\n                    <p>We provide 3D digital renderings to simulate the liquid fill line against your artwork. This ensures that the product level doesn&#8217;t obscure critical branding elements or regulatory text.<\/p>\n                <\/div>\n\n                <div class=\"gs-visual-col\">\n                    <div style=\"margin-bottom: 40px;\">\n                        <img decoding=\"async\" src=\"https:\/\/goldensoarpackage.com\/wp-content\/uploads\/2025\/08\/COLOR-MODE.png.webp\" alt=\"RGB vs CMYK Color Mode Comparison Chart\">\n                        <div class=\"gs-img-caption\">Figure 1.1: The gamut difference between Screen (RGB) and Print (CMYK).<\/div>\n                    <\/div>\n                    <div>\n                        <img decoding=\"async\" src=\"https:\/\/goldensoarpackage.com\/wp-content\/uploads\/2025\/08\/jimeng-2025-08-20-8642-_Digital-packaging-design-preview-in-RGB.jpg.webp\" alt=\"Digital Packaging Design Preview\">\n                        <div class=\"gs-img-caption\">Figure 1.2: Digital proofing to verify label placement relative to fill line.<\/div>\n                    <\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section class=\"gs-section\">\n        <div class=\"gs-container\">\n            <div class=\"gs-eng-grid reverse\">\n                <div class=\"gs-sidebar-nav\">\n                    <h3>Quick Specs<\/h3>\n                    <span class=\"gs-nav-item active\">Headspace Calculation<\/span>\n                    <span class=\"gs-nav-item\">OFC (Overflow Capacity)<\/span>\n                    <span class=\"gs-nav-item\">Specific Gravity<\/span>\n                    <span class=\"gs-nav-item\">Viscosity Matching<\/span>\n                <\/div>\n\n                <div class=\"gs-content-col\">\n                    <h2>2. Fluid Dynamics: Headspace &#038; Overflow<\/h2>\n                    <p><strong>Headspace (Ullage)<\/strong> is the volume of air left in the container after filling. It is a critical safety buffer for thermal expansion.<\/p>\n                    \n                    <h3>The 5% Rule<\/h3>\n                    <p>Liquids expand when heated (e.g., during shipping in a hot container). If a bottle is filled 100% full, the hydraulic pressure from expansion can deform the bottle (&#8220;bloating&#8221;) or pop the cap off. We recommend a minimum <strong>5% to 10% headspace<\/strong>.<\/p>\n\n                    <table class=\"gs-data-table\">\n                        <thead>\n                            <tr>\n                                <th>Bottle Size<\/th>\n                                <th>Rec. Fill Volume<\/th>\n                                <th>Actual OFC (Overflow)<\/th>\n                                <th>Headspace %<\/th>\n                            <\/tr>\n                        <\/thead>\n                        <tbody>\n                            <tr>\n                                <td>100\u30df\u30ea\u30ea\u30c3\u30c8\u30eb<\/td>\n                                <td>100\u30df\u30ea\u30ea\u30c3\u30c8\u30eb<\/td>\n                                <td>108ml &#8211; 112ml<\/td>\n                                <td>~10%<\/td>\n                            <\/tr>\n                            <tr>\n                                <td>250\u30df\u30ea\u30ea\u30c3\u30c8\u30eb<\/td>\n                                <td>250\u30df\u30ea\u30ea\u30c3\u30c8\u30eb<\/td>\n                                <td>265ml &#8211; 270ml<\/td>\n                                <td>~6-8%<\/td>\n                            <\/tr>\n                            <tr>\n                                <td>500ml<\/td>\n                                <td>500ml<\/td>\n                                <td>525ml &#8211; 535ml<\/td>\n                                <td>~5-7%<\/td>\n                            <\/tr>\n                        <\/tbody>\n                    <\/table>\n\n                    <p><strong>Exception: Airless Systems.<\/strong> \u306b\u3064\u3044\u3066 <a href=\"https:\/\/goldensoarpackage.com\/ja\/pp%e6%9d%90%e6%96%99\/\">Airless Bottles<\/a>, the rule is reversed. You must fill close to the top to ensure the product touches the pump mechanism, priming the vacuum system immediately.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section class=\"gs-section\">\n        <div class=\"gs-container\">\n            <h2>3. Rheology &#038; Pump Matching<\/h2>\n            <p>Viscosity (measured in Centipoise\/cps) determines the flow resistance of your liquid. This dictates which filling machine nozzle and which dispensing pump engine we must use.<\/p>\n\n            <div class=\"gs-eng-grid\">\n                <div class=\"gs-content-col\">\n                    <h3>Viscosity Reference Chart<\/h3>\n                    <div class=\"gs-meter-wrap\">\n                        <div class=\"gs-meter-row\">\n                            <span class=\"gs-meter-label\">Water\/Toner<\/span>\n                            <div class=\"gs-meter-bar-bg\"><div class=\"gs-meter-fill\" style=\"width: 5%;\"><\/div><\/div>\n                            <span class=\"gs-meter-val\">1 cps<\/span>\n                        <\/div>\n                        <div class=\"gs-meter-row\">\n                            <span class=\"gs-meter-label\">Serum\/Oil<\/span>\n                            <div class=\"gs-meter-bar-bg\"><div class=\"gs-meter-fill\" style=\"width: 20%;\"><\/div><\/div>\n                            <span class=\"gs-meter-val\">500 cps<\/span>\n                        <\/div>\n                        <div class=\"gs-meter-row\">\n                            <span class=\"gs-meter-label\">Lotion<\/span>\n                            <div class=\"gs-meter-bar-bg\"><div class=\"gs-meter-fill\" style=\"width: 50%;\"><\/div><\/div>\n                            <span class=\"gs-meter-val\">15k cps<\/span>\n                        <\/div>\n                        <div class=\"gs-meter-row\">\n                            <span class=\"gs-meter-label\">Cream\/Gel<\/span>\n                            <div class=\"gs-meter-bar-bg\"><div class=\"gs-meter-fill\" style=\"width: 80%;\"><\/div><\/div>\n                            <span class=\"gs-meter-val\">50k cps<\/span>\n                        <\/div>\n                    <\/div>\n                <\/div>\n                \n                <div class=\"gs-content-col\">\n                    <h3>Equipment Implications<\/h3>\n                    <ul>\n                        <li><strong>Low Viscosity (< 2000 cps):<\/strong> Use Gravity or Overflow Fillers. <em>Pump Choice:<\/em> Fine Mist Sprayer.<\/li>\n                        <li><strong>Medium Viscosity (2000 &#8211; 15000 cps):<\/strong> Use Piston Fillers. <em>Pump Choice:<\/em> Standard Lotion Pump (1.5cc dosage).<\/li>\n                        <li><strong>High Viscosity (> 20000 cps):<\/strong> Requires Piston Fillers with &#8220;Suck-Back&#8221; nozzles to prevent stringing. <em>Pump Choice:<\/em> High-Viscosity Cream Pump or Airless System.<\/li>\n                    <\/ul>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section class=\"gs-section\">\n        <div class=\"gs-container\">\n            <div class=\"gs-eng-grid reverse\">\n                <div class=\"gs-sidebar-nav\" style=\"border:none; box-shadow:none; padding:0;\">\n                    <img decoding=\"async\" src=\"https:\/\/goldensoarpackage.com\/wp-content\/uploads\/2025\/08\/pe-materials.jpg.webp\" alt=\"Torque Testing Equipment\" style=\"width:100%;\">\n                    <div class=\"gs-img-caption\">Torque Tester in Quality Lab<\/div>\n                <\/div>\n\n                <div class=\"gs-content-col\">\n                    <h2>4. Capping Torque Standards<\/h2>\n                    <p>&#8220;Torque&#8221; is the rotational force applied to the cap. Incorrect torque is the leading cause of leakage during transit.<\/p>\n                    \n                    <table class=\"gs-data-table\">\n                        <thead>\n                            <tr>\n                                <th>\u30cd\u30c3\u30af\u30b5\u30a4\u30ba<\/th>\n                                <th>Application Torque (in-lbs)<\/th>\n                                <th>Removal Torque (in-lbs)<\/th>\n                            <\/tr>\n                        <\/thead>\n                        <tbody>\n                            <tr>\n                                <td>18mm \/ 20mm<\/td>\n                                <td>6 &#8211; 9<\/td>\n                                <td>3 &#8211; 6<\/td>\n                            <\/tr>\n                            <tr>\n                                <td>24mm (Standard)<\/td>\n                                <td>10 &#8211; 14<\/td>\n                                <td>6 &#8211; 10<\/td>\n                            <\/tr>\n                            <tr>\n                                <td>28mm (Pump)<\/td>\n                                <td>12 &#8211; 16<\/td>\n                                <td>8 &#8211; 12<\/td>\n                            <\/tr>\n                        <\/tbody>\n                    <\/table>\n                    \n                    <p><strong>Relaxation:<\/strong> Plastic is viscoelastic. After capping, the torque will naturally &#8220;relax&#8221; or drop by 30-50% over 24 hours. The &#8220;Removal Torque&#8221; specs above account for this relaxation to ensure the consumer can still open the bottle.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section class=\"gs-section\">\n        <div class=\"gs-container gs-faq-container\">\n            <h2 style=\"text-align:center; margin-bottom:40px;\">Filling Troubleshooting FAQ<\/h2>\n            \n            <div class=\"gs-faq-item\">\n                <div class=\"gs-faq-q\" onclick=\"this.parentElement.classList.toggle('active')\">\n                    Why is my PET bottle deforming after hot filling?\n                    <span>+<\/span>\n                <\/div>\n                <div class=\"gs-faq-a\">\n                    Standard PET has a Heat Deflection Temperature (HDT) of ~60\u00b0C. If you fill above this, the bottle will warp. Furthermore, capping while hot creates a vacuum upon cooling, sucking the walls in (&#8220;Paneling&#8221;). <strong>Solution:<\/strong> Cool product to 40\u00b0C before filling, or switch to PP \/ Heavy-Wall PET.\n                <\/div>\n            <\/div>\n\n            <div class=\"gs-faq-item\">\n                <div class=\"gs-faq-q\" onclick=\"this.parentElement.classList.toggle('active')\">\n                    My lotion pump is dripping after dispensing. Why?\n                    <span>+<\/span>\n                <\/div>\n                <div class=\"gs-faq-a\">\n                    This is often caused by trapped air or incompatible viscosity. If the product is too thin for a treatment pump, it may leak. If it&#8217;s too thick, the actuator may not spring back fully. We recommend a vacuum chamber test to check seal integrity.\n                <\/div>\n            <\/div>\n\n            <div class=\"gs-faq-item\">\n                <div class=\"gs-faq-q\" onclick=\"this.parentElement.classList.toggle('active')\">\n                    What is the tolerance for printed color matching?\n                    <span>+<\/span>\n                <\/div>\n                <div class=\"gs-faq-a\">\n                    For offset and silk screen printing, we adhere to a <strong>Delta E < 3.0<\/strong> standard compared to the approved Pantone swatch. Please note that surface texture (matte vs gloss) affects color perception.\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section class=\"gs-cta-box\">\n        <div class=\"gs-container\">\n            <h2>Need Engineering Support?<\/h2>\n            <p style=\"color:#718096; margin-bottom:30px;\">Send us your product specs (viscosity, pH, temperature) and we will recommend the perfect packaging configuration.<\/p>\n            <a href=\"#contact-footer\" class=\"gs-btn-tech\">Consult an Engineer<\/a>\n            <div style=\"margin-top:20px;\">\n                <a href=\"https:\/\/goldensoarpackage.com\/ja\/support-center\/\" style=\"color:#718096; border:none; font-size:0.9rem;\">&larr; Back to Support Center<\/a>\n            <\/div>\n        <\/div>\n    <\/section>\n\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Home \/ Support Center \/ Filling &#038; Design Guidelines \ud83d\udcd0 Technical Readiness Guide From artwork color modes to liquid viscosity matching. A comprehensive engineering handbook for Quality Control (QC) managers and packaging designers. 1. Pre-Fill Design: The Color Mode Protocol Before a single bottle is filled, the decoration must be perfected. A common cause of production delays is the mismatch between Digital Design (RGB) and Physical Production (CMYK). This affects not just aesthetics, but also the compatibility with optical sensors on automated filling lines which rely on contrast detection. RGB vs. CMYK: The Critical Difference Screens emit light (Red, Green, Blue), while printers reflect light (Cyan, Magenta, Yellow, Black). Designing &#8230; <a title=\"\u5145\u586b\u30ac\u30a4\u30c9\u30e9\u30a4\u30f3\" class=\"read-more\" href=\"https:\/\/goldensoarpackage.com\/ja\/%e3%83%95%e3%82%a3%e3%83%aa%e3%83%b3%e3%82%b0%e3%82%ac%e3%82%a4%e3%83%89%e3%83%a9%e3%82%a4%e3%83%b3\/\" aria-label=\"Filling Guideline \u306b\u3064\u3044\u3066\u3055\u3089\u306b\u8aad\u3080\">\u7d9a\u304d\u3092\u8aad\u3080<\/a><\/p>","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-3570","page","type-page","status-publish"],"acf":[],"_links":{"self":[{"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/pages\/3570","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/comments?post=3570"}],"version-history":[{"count":73,"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/pages\/3570\/revisions"}],"predecessor-version":[{"id":9865,"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/pages\/3570\/revisions\/9865"}],"wp:attachment":[{"href":"https:\/\/goldensoarpackage.com\/ja\/wp-json\/wp\/v2\/media?parent=3570"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}